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Brass Sheet Metal For Sale

Brass Sheet Metal For Sale – Brass Plates Guide

Brass plates, known for their durability and corrosion resistance, are widely used in various industries due to their unique properties. Made from a copper-zinc alloy, brass metal plates offer a combination of strength and malleability, making them suitable for various applications from decorative purposes to functional components in engineering and construction. Brass Wear plates are crucial in extending the lifespan of machinery parts and structures by reducing wear and tear.

Bronzeoilless.com Brass plates come in various thicknesses and finishes, catering to different needs. For instance, thinner sheets are ideal for decorative applications, while thicker plates are better suited for structural components.

Brass Plate’ Material

Brass wear plates are typically made from an alloy of copper and zinc, and may also include other elements like tin and lead. These alloys are renowned for their durability, corrosion resistance, and tolerance in high-friction environments. Specifically:

  • C46400 Naval Brass: This alloy, commonly used for wear plates, may contain copper, zinc, and tin, with occasional additions of lead to enhance mechanical performance and corrosion resistance.
  • C36000 Free-Cutting Brass: Known for its excellent machinability, thread rolling, and knurling characteristics, this alloy is ideal for high-speed machining operations.
  • Continuous Cast Bronze Wear Plates: Produced through continuous casting, these plates feature a fine-grain structure that enhances mechanical properties, thereby improving durability and reliability in demanding working conditions.
  • Aluminum Bronze Wear Plates: These plates are designed for heavy-duty applications, providing easy installation and improved performance for a wide range of equipment.
  • Brass Bearings with Embedded Solid Lubricants: Some brass wear plates have embedded solid lubricants, which enhance their ability to reduce friction and improve the wear resistance of critical mechanical components.
Brass Plate' Material

Types Of Brass Wear Plate

The shape of brass wear plates often determines their function and installation method in mechanical systems. Here are some common types of wear plates classified according to their shapes:

  • Linear Wear Plates: These are the most common type, used to facilitate linear motion. They typically have a rectangular or square cross-section.
  • T-Shaped Wear Plates: T-shaped wear plates are designed to move in two directions and are usually used in applications requiring both lateral and longitudinal movement.
  • L-Shaped Wear Plates: L-shaped wear plates have a right-angle bend, making them suitable for corners or situations where a change in direction is needed.
  • U-Shaped Wear Plates: U-shaped wear plates have a cross-section resembling the letter “U” and are typically used in applications that require rolling or sliding contact.
  • V-Shaped Wear Plates: V-shaped wear plates have a cross-section resembling the letter “V” and are used to provide precise linear motion and guidance.
  • Round Wear Plates: Round wear plates are used for rotational motion, allowing them to rotate around a central axis.
  • Square Wear Plates: Square wear plates have a square cross-section and are suitable for applications requiring a larger contact area.
  • Triangular Wear Plates: Triangular wear plates have a triangular cross-section and are often used in applications requiring force in a specific direction.
  • Trapezoidal Wear Plates: Trapezoidal wear plates have a trapezoidal cross-section and are used in applications needing a specific angle or force.
  • Semi-Circular Wear Plates: Semi-circular wear plates have a half-circle cross-section and are commonly used in rolling or sliding guidance applications.
  • Elliptical Wear Plates: Elliptical wear plates have an elliptical cross-section and are used in applications requiring smooth rolling motion.
  • Polygonal Wear Plates: Polygonal wear plates have multiple sides and can be designed in various shapes and sizes to meet specific needs.
  • Custom Wear Plates: Custom-shaped wear plates can be designed and manufactured according to the specific requirements of an application.

Brass Step Plates

Brass plates can be manufactured into Brass Step Plates, which are commonly used as protective coverings for the edges of indoor and outdoor steps. These plates not only protect the stairs from wear and tear but also enhance the aesthetic appeal of building entrances.

  • Sizes and Shapes: Brass Step Plates come in various sizes and shapes to suit different stair designs. For example, there are round-nosed step plates with drilled and chamfered fixing holes. Common sizes include 750mm x 100mm x 50mm, 825mm x 100mm x 50mm, and 900mm x 100mm x 50mm.
  • Customization Services: Bronzeoilless.com offers customization services, allowing clients to design and manufacture Brass Step Plates according to their specific requirements. Customers can submit sketches and dimensions of the steps, including any necessary holes and curves.
  • Applications: Brass Step Plates are suitable for both residential and commercial entrances, such as hotels, retail spaces, and other public building entrances.
Brass Step Plates
Types of Grooves in Brass Plates

Types of Grooves in Brass Plates

 

Brass plates with grooves are commonly used in mechanical and automation equipment to facilitate linear motion. The types of grooves typically refer to the slots or holes designed for mounting and securing the plates. Here are some common types of grooves found in brass plates:

  • Rectangular Groove: This is the most common groove type, providing guidance for linear motion. Rectangular grooves can easily accommodate various mounting accessories.
  • T-Slot Groove: Designed to work with T-bolts or T-tracks, this groove type offers stable support and guidance.
  • Dovetail Groove: A V-shaped groove that usually offers better guidance and load-bearing capacity.
  • Round Hole: Brass plates with drilled round holes can be used for installing screws or pins to secure the plate in place.
  • Through Hole: Through holes in the plate allow bolts or pins to pass through, fixing the plate to other components.
  • Threaded Hole: Threaded holes enable direct attachment with screws, suitable for applications requiring frequent adjustments or disassembly.
  • Keyway Groove: Keyway grooves are used to install keys, preventing the plate from rotating during motion.
  • D-Shaped Groove: A semi-circular groove often used in circular plates to guide rotational motion.
  • Custom Groove: Custom-shaped grooves can be designed and manufactured to meet specific mounting and motion requirements for particular applications.

CuAl10Ni Bronze Wear Plates

CuAl10Ni bronze, also known as aluminum-nickel bronze, is a specialized alloy widely used in various industrial applications due to its excellent mechanical properties, corrosion resistance, and wear resistance. When alloyed in the correct proportions, the resulting material is well-suited for demanding environments, making it a preferred choice for wear plates.

  • High Strength: The addition of aluminum and nickel enhances the tensile and yield strength of the alloy, making it suitable for high-stress applications.
  • Excellent Corrosion Resistance: This alloy performs well in both seawater and acidic environments, making it ideal for marine and industrial applications.
  • Good Wear Resistance: CuAl10Ni bronze has excellent resistance to wear and galling, which is critical for components subjected to repetitive friction and movement.
  • Thermal Conductivity: The alloy maintains good thermal conductivity, important for applications where heat dissipation is necessary.
  • Non-Sparking: The material does not produce sparks when struck, making it safe for use in explosive environments.
    Due to these properties, CuAl10Ni bronze wear plates are used in a variety of demanding applications
CuAl10Ni Bronze Wear Plates
Brass Plates

Specific Applications of Brass Plates

Brass metal plate is widely used in various parts and scenarios due to their wear resistance, corrosion resistance, and tolerance in high-friction environments. Here are specific applications:

  • Mold Components: Brass plates are used in the sliding parts of molds, such as in the forming processes of plastics or metals. They reduce mold wear and extend the mold’s lifespan.
  • Dock Components: In ports and dock facilities, brass wear plates serve as protective bumpers or edge protectors to resist wear from ship impacts when docking.
  • Heavy Machinery Components: In industries like mining and construction, brass metal plates are used in sliding or rotating parts of heavy machinery such as excavators and cranes to reduce friction and wear.
  • Paper Industry: Brass wear plates are used in components like suction rolls in paper machines, which endure continuous friction and pressure during production.
  • Ship Propellers and Valves: Due to their corrosion resistance, brass wear plates are suitable for manufacturing parts like ship propellers and valves that operate in seawater and require good wear and corrosion resistance.
  • Aircraft Landing Gear Components: Brass metal plates are used to make bushings and other high-strength sleeves in aircraft landing gear, which must withstand high impact loads during landing.
  • Automotive Radiators and Heat Exchangers: In the automotive industry, brass wear plates are used in radiators and heat exchangers, which operate under high temperatures and pressures, requiring good thermal conductivity and wear resistance.
  • Motor Commutators and Relays: Brass wear plates are suitable for manufacturing electrical components such as motor commutators and relays, which play critical roles in motor and electrical systems.
  • Gas Turbine Blades: Brass wear plates provide the required strength and wear resistance for components like gas turbine blades that operate in high-temperature environments.