Project Description
Bronze Parts & Brass Bushing For Rolling Mill
Breathtaking design for home living.
Our Bronze Parts and Brass Bushing for Rolling Mills is designed precisely. Crafted to the tightest tolerances, these bushings reduce friction and wear to a minimum, ensuring your mill operates smoothly and efficiently. Precision engineering guarantees minimal maintenance, reducing downtime and enhancing productivity. Choose excellence in design, choose the Brass Bushing and bronze bushes now!
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Durable Rolling Mill Bushing
Hot rolling mills are the workhorses of the steel industry, where steel ingots or billets are processed at extreme temperatures exceeding 1100°C to produce various steel products. The demanding environment of a hot rolling mill necessitates the use of robust components, such as brass bushings, to ensure the smooth and efficient operation of the machinery.
Long-lasting Rolling Mill Parts
our competitive advantages, offering the capability to produce various castings in various sizes, industry-leading lead times, and a commitment to delivering superior-quality products. Here, we’ll delve into the importance and versatility of two key components in rolling mills – bronze parts and brass bushings.
Common Products Made For Rolling Mills
Rolling mills require various components to operate efficiently, and bronze part and Brass Bushing is crucial for their smooth functioning. Some common products produced by rolling mills include:
- Straight Bushings: These components help maintain the precise alignment of the roll center lines, ensuring producing high-quality metal products.
- Flange Bushings: Flange bushings contribute to the stability of rolling mills by providing support at critical points.
- Wear Plates: Wear plates play a crucial role in minimizing maintenance costs and reducing downtime in rolling mills.
Casting Capabilities: Ensuring Quality and Precision
To meet the diverse needs of rolling mills, We offer extensive casting capabilities, including:
Centrifugal Casting: Capable of producing components with a maximum diameter of 158 inches, a height of 80 inches, and a weight of up to 35,000 pounds.
Static Castings: For static castings, there is no size limit, with a maximum weight of 35,000 pounds.
Machining: Machining services are available for components with a maximum height of 80 inches, an outside diameter of 150 inches, and a tolerance of +/- 0.001 inches.
Bronze Alloys Used in Parts for Rolling Mills
Not all bronze alloys are created equal, and choosing the right alloy is essential to ensure optimal performance. Bronzeoilless.com offers various bronze alloys suitable for different applications in rolling mills. Some of the bronze alloys available include:
- Bronze Alloy 943
- Bronze Alloy 941
- Bronze Alloy 938
- Bronze Alloy 937
- Bronze Alloy 932
Each of these alloys has distinct properties that make them better suited for specific applications within the rolling mill process.
Bronze Alloys and Their Properties
Three commonly used bronze alloys in rolling mills are:
| Alloy | Brinell | Speed (SFPM) | Load | Temperature |
|---|---|---|---|---|
| C93200 | 65 (500 kg) | 250 SFPM | 1,000 psi | 450°F |
| C95400 | 170 (3000 kg) | 100 SFPM | 3,500 psi | 500°F |
| C86300 | 225 (3000 kg) | 25 SFPM | 3,500 psi | 600°F |
Bronze plates in these alloys are prevalent in various rolling mill parts, including:
- Bronze Slipper Pads
- Down Coiler Mandrel Wear Plates
- Rolling Mill Stands Wear Plates
- Rolling Chock Assembly Wear Plates
- Worm Gear Drive Components
- These components are considered expendable wear parts and are crucial to maintaining the efficiency of rolling mills.
Bronze Wear Plates: Key Components in Rolling Mills
Bronze liners and wear plates play a critical role in multiple locations within today’s metal rolling equipment. They help maintain the proper alignment of rollers, minimize maintenance costs, and ensure the longevity of essential components. The choice of bronze alloy and the inclusion of lubrication plugs can significantly impact the performance and durability of these components.
Bronze wear plates are integral components in rolling mills, and two popular bronze alloys used for these wear plates are C93200 SAE 660 Bearing Bronze and C95400 Aluminum Bronze. The choice between these alloys depends on the specific requirements of the application.
C932 Bearing Bronze is an excellent choice for locations that are easier to access for replacement. While it may not be as hard as C954 Aluminum Bronze, it offers exceptional wear properties. Using C932 Bearing Bronze in these areas helps protect more critical and costly components.
In contrast, C954 Aluminum Bronze is a harder alloy, making it suitable for locations that are more challenging to replace and need to last longer. This alloy is also highly resistant to corrosion, making it ideal for use in corrosive environments found in hot mills.
Graphite Brass Bushings For Lubricating Technology
In some parts of the metallurgical industry, such as steel mills, graphite copper bushings, and plates are used as alternatives to aluminum bronze and tin bronze bushings. Graphite copper bushings can offer superior performance in high-temperature and humid environments. Their self-lubricating properties make them well-suited for the demanding conditions in hot rolling mills.
Oilless brass bushings, such as those made from ZCuAl11Fe3, are particularly advantageous in hot rolling mills. Their self-lubricating properties reduce maintenance requirements and minimize downtime. These bushings are well-suited to high-temperature environments, providing consistent performance without the need for external lubrication. This is a significant advantage, as maintaining lubrication systems in hot rolling mills can be challenging due to the extreme temperatures.
Quality Brass Bushings and Bronze Parts Manufacturer
In the world of steel manufacturing, where rolling mills operate around the clock, every second counts. Any downtime can lead to significant losses in both production and maintenance. That’s where we come in – Bronzeoilless.com, your dedicated source for top-quality brass bushings and bronze parts.
Whether it’s a small bearing or a large wear part, our brass bushings are crafted to exacting standards, delivering the reliability and performance your steel mill demands.
Don’t let downtime disrupt your operations. Contact Bronzeoilless.com today to explore how our brass bushings and bronze parts can keep your steel mill running efficiently. We’re here to ensure your success, so you can focus on what you do best – producing high-quality steel.
For inquiries and to leverage our experience, visit our website or get in touch with us directly. Your steel mill’s success is our mission.