Self Lubricating Bushes – Tailored To Your Requirements
Breathtaking design for home living.
Self Lubricating Bushes are cost-effective, noiseless in use, self-lubricating & economical on maintenance.
Wear-resistant Casting bronze bushing with inserted graphite, they are the result of a sophisticated technical process that is used in a huge range of high-quality components in many industries.
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Self Lubricating Bushes: The Future Of Bearing Technology
Are you tired of constantly lubricating your bearings? Do you want a maintenance-free solution for your machinery? Look no further than self-lubricating bushes.
Characteristics Of Self Lubricating Bushes
Lubrication is divided into fluid lubrication, mixed lubrication, boundary lubrication, and solid lubrication.
In the field of solid lubrication, the self-lubricating bushes material itself shows good friction characteristics, due to the self-lubricating function, graphite plugged bronze bushings this special structure improves the life of mechanical equipment, therefore ensuring long-term high performance.
Bronzeoilless.com self-lubricating bushes are used in parts where lubricants cannot be used or where lubricants are poor and in stable parts such as boundary and mixed lubrication, hence these self-lubricating bearings are also known as “self-lubricating bearings”, “dry bearings”, etc.
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Why Use Self-lubricating Bearings?
1. Self-lubricating Bushes Save your cost
There are more costs involved in using lubrication, such as: buying oil, machining oil passages in the shaft or housing, additional seals to retain the lubricant, recycling the machine, etc. In addition, regular maintenance costs are very high, and machine downtime during maintenance can also reduce operating efficiency. Self Lubricating Bushes costs can be cut by reducing the use of lubrication!
2. Lubrication consumes energy and pollutes the environment
In addition, the use of lubrication will greatly reduce the energy efficiency of the contact between the oil seal and the shaft, resulting in increased energy consumption. Moreover, it will also bring a very high risk of environmental pollution. Now that the environmental protection regulations are becoming more and more strict, these pollutions may make the machine unable to pass the license of the government or various regulations, resulting in an unusable situation!
Guide Bush with Collar, Self-Lubricating
VIIPLUS Oilless Bearing
VIIPLUS Oilless bearings have been developed for high load, low-speed applications and are made of rotational cast high-strength bronze using a specially formed graphite plug as a lubricant.
They are widely used in various industries where reliable, efficient, and low-maintenance equipment is required. such as Automotive Industry, Aerospace Industry, Industrial Machinery, Medical Industry and more
Our self-lubricating bushes are graphite loaded and can withstand temperatures of up to 400°C (800F) as well as cryogenic temperatures down to -200°C (-400°F) depending on which material is selected.
Outstanding chemical and corrosion resistance
Oilless bearings are lubricated for life
Select Your Self Lubricating Plain Bushes Material
Bronze Bush – Plain: A plain bronze bush is a cylindrical bearing made from bronze material that is used to reduce friction between two moving parts or surfaces. The plain design refers to the absence of any grooves, flanges, or integrated lubrication features. These bushes are known for their durability, wear resistance, and ability to withstand corrosive environments, making them suitable for a wide range of applications in various industries.
Bearing Bronze Alloys: Bearing Bronze Alloys are for general utility bearings and bushings and are highly resistant to impact, wear, and corrosion. Alloys include C93200, C93600, and C93700.
Aluminum Bronzes: Most valued for their higher strength and corrosion resistance as compared to other bronze alloys. Alloys in this family include C95400, C95900, C63000, C63020 C95510,C95500, and C61400.
Manganese Bronze Bushing: It can operate under very high loads and speeds. Besides excellent mechanical qualities, these alloys have good corrosion resistance. Alloys include C67300, C86300, C86400, and C86500.
Bronze Bushing Can Withstand Higher Loads And Higher Speeds Than Steel Or Plastic Versions. And Bronze Bearings Are One Of The Most Common Bearing Types. They Are An Ideal Solution For Many Applications Like Food Processors, Automotive Pto Shafts, Washers And Dryers, Compressors, Engine Crankshaft.
switch to self-lubricating bushes today
Types Of Self-Lubricating Bushes
Self-lubricating bushes are available in various types, each with its unique properties and characteristics.
Metal-polymer composite bushes: These bushes consist of a metal backing with a porous bronze sinter layer, impregnated with a solid lubricant.
Bimetal bushes: These bushes consist of a steel backing with a bronze sinter layer, impregnated with a solid lubricant.
- Casting bronze bushing & Graphite bronze bushing
Wrapped bronze bearings: Their running surface is provided with diamond-shaped lubrication pockets or a hole pattern.
The Advantages of Self-Lubricating Bushes over Traditional Bushes
Self-lubricating PTFE Composite Bearing: This type of bearing is designed with a composite material that incorporates polytetrafluoroethylene (PTFE) fibers, providing self-lubricating properties. The PTFE fibers help to reduce friction and wear between moving parts, eliminating the need for additional lubrication. These bearings are known for their low friction coefficient, high wear resistance, and excellent performance under various loads and speeds. They are suitable for a wide range of applications in various industries, including automotive, aerospace, and industrial machinery.
Self-lubricating bushes offer several advantages over traditional bushes, including:
Self-lubricating bushes require less maintenance as they are designed to continuously lubricate themselves during operation. This means less downtime and cost savings.
The self-lubricating properties of these bushes also mean they last longer than traditional ones.
oilless bushes can help improve equipment performance by reducing friction and wear. This can result in smoother operation, less noise, and less vibration.
Better Load Capacity than traditional bushings and Environmentally Friendly
Self Lubricating Graphite Plugged Bronze Bushing
Beautifully crafted leather products.
Plug Graphite Bushings – This product is a cast bronze bushing that has been milled and plugged with graphite plugs. The graphite acts as the lubricator. These are used in applications where the properties of the oil-impregnated bushing would not suffice. Examples of these are high-temperature applications or applications with a heavy load-bearing requirement.
If you are not sure what product type fits your specific application, contact our sales department via the link below.
Sintered Oil Impregnated Bearings
Oil Impregnated Bearings are made of porous bronze or iron and are usually filled with oil. During operations, the lubricant which is already impregnated in the bearing material is released through pores from the sliding layer of the bearing thereby lubricating the contact surfaces. The lubricant is dispersed quite uniformly over the contact layer providing low friction between the moving surfaces.
When the motion stops, the micro-porous material acts as a sponge to reabsorb the oil, preventing excessive build-up of the lubricant on the shaft and eliminating any messy dripping that comes with manual oil applications.
A specially coated surface is added at the top of the sliding layer to provide low friction at the start-up of the operations to allow time for the impregnated lubricant to reach the bearing surface.
Graphite Plugged Bronze Bushing
Graphite Plugged Bronze Bushings are a common Self-Lubrication bearing suitable for high load, low-velocity applications. Lubricant, normally in the form of Graphite or PTFE, is embedded into Bronze Plain bearings as polka-dots covering the surface of the bearing in a systematic pattern. As the bearings slide the solid graphite or PTFE lubricant is deposited on the bronze surface of the bearing creating a lubricant film.
Graphite has some unique properties that make it an excellent lubricant. Chemically, it is one of three common allotropic forms of carbon, with amorphous carbon and diamond being the other two. In contrast to diamond, which has a very dense and strong crystal structure, graphite has a two-dimensional crystal structure, strong in two dimensions but weak in the third. Its atoms are arranged in parallel sheets that are easily sheared off, giving graphite it’s characteristic slippery feeling. It also has a near-zero coefficient of thermal expansion. This enables it to be an excellent solid lubricant option, especially in high-temperature conditions.
OTHER TYPES OF SELF LUBRICATING BRONZE BEARINGS
This type of guide bush features a center collar and is designed with self-lubricating properties to reduce friction and wear during the moulding process. The self-lubricating materials integrated into the guide bush eliminate the need for additional lubrication. The center collar helps maintain proper alignment and support for the guide bush within the mould assembly, ensuring smooth movement and consistent performance.
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