When it comes to ensuring longevity and reliability in your machinery, look no further than our ZCuZn35Al2Mn2Fe2 Casting Brass Bushing. Crafted with precision and engineered for excellence, this casting brass bushing is designed to withstand the test of time.
High-quality brass construction for superior strength
Exceptional resistance to wear and tear
Ideal for heavy-duty applications
Precision-crafted for a perfect fit
Reliable performance even under extreme conditions
Elevate the performance and longevity of your machinery with the unmatched durability of our ZCuZn35Al2Mn2Fe2 Casting Brass Bushing.
Exploring the Versatility of ZCuZn35Al2Mn2Fe2 Casting Brass Bushing
When it comes to versatile and reliable materials for various engineering applications, ZCuZn35Al2Mn2Fe2 casting brass bushing stands out as a top choice. This unique alloy possesses excellent mechanical properties, impeccable castability, and impressive corrosion resistance in different environments, making it a valuable option for a wide range of industrial applications.
Understanding ZCuZn35Al2Mn2Fe2 Casting Brass
What is ZCuZn35Al2Mn2Fe2 Casting Brass?
ZCuZn35Al2Mn2Fe2 casting brass, often referred to simply as casting brass, is a versatile alloy renowned for its exceptional mechanical properties. It is primarily composed of copper (Cu), zinc (Zn), aluminum (Al), manganese (Mn), and iron (Fe). This unique composition grants it a wide range of applications across various industries.
Grade: ZCuZn35Al2Mn2Fe1
Standard: GB/T 1176-1987
ZCuZn35Al2Mn2Fe1 casting brass is composed of various elements that contribute to its unique properties:
Copper (Cu): 57.0-65.0%
Tin (Sn): ≤ 1.0% (Not included in the impurity total)
Zinc (Zn): Remaining balance
Lead (Pb): ≤ 0.5% (Impurity)
Nickel (Ni): ≤ 3.0% (Not included in the impurity total)
Aluminum (Al): 0.5-2.5%
Iron (Fe): 0.5-2.0%
Manganese (Mn): 0.1-3.0%
Silicon (Si): ≤ 0.10% (Impurity)
Antimony (Sb): Sb+P+As ≤ 0.40% (Impurity)
Note: The total impurity content should be ≤ 2.0%.
Heat Treatment
For optimal performance, ZCuZn35Al2Mn2Fe1 casting brass should undergo specific heat treatment processes:
Heating Temperature: 1050-1100°C
Casting Temperature: 950-1000°C
Casting Method
This brass alloy is typically cast using the metal mold casting method, which is a reliable and efficient technique for creating intricate shapes and maintaining dimensional accuracy.
ZCuZn35Al2Mn2Fe2 casting brass possesses several key properties that make it a preferred choice in many engineering applications:
High Corrosion Resistance: This alloy is highly resistant to corrosion, making it ideal for use in environments where exposure to moisture and chemicals is common.
Excellent Machinability: ZCuZn35Al2Mn2Fe2 casting brass is easy to machine, allowing for precise and intricate designs in manufacturing.
Good Thermal Conductivity: With its good thermal conductivity, it finds applications in heat exchangers and other heat transfer equipment.
High Strength: The alloy offers impressive strength, ensuring the longevity of components under heavy loads.
Versatility: Its versatility extends to various casting methods, such as sand casting and investment casting.
A Blend of Strength and Casting Excellence
ZCuZn35Al2Mn2Fe2, commonly known as casting brass, is a copper-based alloy that exhibits outstanding mechanical performance. One of its key strengths lies in its impressive tensile strength, which makes it suitable for applications that demand durability and reliability. Whether used in heavy machinery, automotive components, or industrial equipment, ZCuZn35Al2Mn2Fe2 brass bushings can withstand substantial loads and provide long-lasting performance.
Furthermore, this alloy offers exceptional castability, making it a preferred choice for foundries and manufacturers. The ease with which ZCuZn35Al2Mn2Fe2 can be cast into complex shapes and intricate designs makes it an ideal material for producing intricate parts and components. Its casting versatility allows for cost-effective production processes, making it an economically sound choice for various industries.
Corrosion Resistance Across Environments
One of the standout features of ZCuZn35Al2Mn2Fe2 casting brass bushing is its remarkable resistance to corrosion. Whether exposed to atmospheric conditions, freshwater, or even seawater, this alloy remains steadfast in its battle against corrosion. This corrosion resistance is particularly valuable for applications where components are constantly exposed to moisture or aggressive environments, ensuring a longer lifespan and reduced maintenance costs.
Superior Machinability and Weldability
Machinability is a crucial factor in material selection for engineering applications, and ZCuZn35Al2Mn2Fe2 casting brass doesn’t disappoint in this regard. Its excellent machinability means that it can be easily shaped, cut, and drilled to precise specifications, making it an ideal choice for parts and components that require intricate machining.
Additionally, ZCuZn35Al2Mn2Fe2 brass exhibits excellent weldability, allowing it to be seamlessly integrated into various structures and assemblies. This property broadens its scope of use, making it a versatile material in industries such as construction and manufacturing.
Applications of ZCuZn35Al2Mn2Fe2 Casting Brass
ZCuZn35Al2Mn2Fe2 casting brass finds extensive use across multiple industries, including:
Automotive Industry In the automotive sector, casting brass bushings are commonly employed in suspension systems, steering mechanisms, and engine components due to their durability and wear resistance.
Marine Industry Due to its excellent corrosion resistance, ZCuZn35Al2Mn2Fe2 casting brass is widely used in marine applications, including ship propellers and fittings.
Electrical Engineering The alloy’s good electrical conductivity makes it suitable for electrical connectors and terminals.
Plumbing Casting brass bushings are favored in plumbing systems, especially for valves and fittings, where resistance to water corrosion is essential.
Aerospace In the aerospace industry, this brass alloy is used in critical components like landing gear due to its combination of strength and weight.
Pipeline Fittings: The corrosion-resistant properties of ZCuZn35Al2Mn2Fe2 brass make it an excellent choice for various pipeline fittings, especially in applications where resistance to moisture and chemicals is essential.
Low-Wear Components: In industries where parts are subject to wear and tear, such as automotive and machinery, ZCuZn35Al2Mn2Fe2 casting brass bushings can be used in low-wear applications to extend the lifespan of components.
Advantages of ZCuZn35Al2Mn2Fe2 Casting Brass Bushings
Longevity: These bushings have a long service life, reducing the need for frequent replacements.
Low Maintenance: Minimal maintenance requirements save both time and money in the long run.
Cost-Effective: ZCuZn35Al2Mn2Fe2 casting brass bushings are an economical choice, considering their durability.
Reduced Friction: The low friction coefficient of this alloy contributes to smoother operations.
Environmental Friendliness: The recyclability of brass makes it an eco-friendly choice.
How to Care for ZCuZn35Al2Mn2Fe2 Casting Brass Bushings
To ensure the longevity of your brass bushings, follow these care tips:
Regularly inspect for wear and tear. Lubricate as needed to reduce friction. Keep them clean and free of contaminants. Store in a dry environment to prevent corrosion.
