When it comes to demanding applications requiring unwavering reliability, look no further than our ZCuAl8Mn13Fe3 Casting Aluminum Bronze Bushing. Crafted with precision and engineered to last, this bushing is the epitome of durability and performance.
Our ZCuAl8Mn13Fe3 bronze bushing is cast from high-quality materials, making it exceptionally robust and resistant to wear and tear. Whether you’re dealing with heavy machinery, marine equipment, or industrial processes, this bushing is designed to excel under pressure.
ZCuAl8Mn13Fe3 Casting Aluminum Bronze Bushing: A Durable and Versatile Copper Alloy
Casting copper alloys have long been celebrated for their exceptional wear resistance and castability. Among these, ZCuAl8Mn13Fe3 stands out as a formidable choice due to its high strength, hardness, and excellent wear resistance. This copper alloy also boasts high-density characteristics and corrosion resistance, making it an ideal material for components operating at temperatures not exceeding 400°C. Furthermore, ZCuAl8Mn13Fe3 can be welded, making it a versatile choice for various applications.
What Is ZCuAl8Mn13Fe3 Casting Aluminum Bronze?
ZCuAl8Mn13Fe3, often referred to as C95800, is a high-strength casting aluminum bronze alloy. It’s renowned for its excellent wear resistance, high corrosion resistance, and impressive mechanical properties. This alloy is composed primarily of copper, aluminum, manganese, iron, and other elements in specific proportions.
The Composition and Properties of ZCuAl8Mn13Fe3 Casting Aluminum Bronze Bushing
At its core, ZCuAl8Mn13Fe3 consists of approximately 87% copper (Cu), 8% aluminum (Al), 3% manganese (Mn), and 2% iron (Fe), with trace amounts of other elements. These elements come together to create a bronze alloy that offers exceptional durability and performance.
ZCuAl8Mn13Fe3 Aluminum Bronze Bar
%
Cu
Sn
Al
Fe
Mn
Ni
Pb
Si
P
Zn
REM.
–
7.0-9.0
2.0-4.0
12.0-14.5
<3.0
<0.02
<0.15
–
<0.3
Mechanical properties
Tensile(Mpa)
yield(Mpa)
elongate%
(HB)
650
280
10
170
The composition of ZCuAl8Mn13Fe3 adheres to the following specifications:
The mechanical properties of ZCuAl8Mn13Fe3 are as follows:
Tensile Strength (σb): ≥ 600 MPa Yield Strength (σ): ≥ 270 MPa (reference value) Elongation (δ5): ≥ 15% Hardness: ≥ 1570 HB Casting Method: ZCuAl8Mn13Fe3 is commonly cast using the sand casting method. This approach allows for the creation of intricate shapes and provides excellent castability, making it an ideal choice for complex components.
Advantages of Choosing ZCuAl8Mn13Fe3 Bronze
Exceptional Wear Resistance: ZCuAl8Mn13Fe3 bronze bushings can withstand heavy loads and abrasive environments, making them ideal for machinery subjected to continuous wear and tear.
Corrosion Resistance: The alloy’s high resistance to corrosion makes it suitable for applications in marine environments and chemical processing industries.
High Strength: ZCuAl8Mn13Fe3 bronze exhibits excellent mechanical strength, ensuring the longevity of components.
Low Friction: These bushings offer low friction properties, reducing energy consumption and minimizing heat generation.
Applications of ZCuAl8Mn13Fe3 Bushings
ZCuAl8Mn13Fe3 finds extensive use in the manufacturing of heavy machinery components, particularly bushings, which require high strength, wear resistance, and the ability to withstand pressure. Additionally, this copper alloy is well-suited for the production of components like bushings, flanges, valve bodies, and pump housings.
ZCuAl8Mn13Fe3 casting aluminum bronze exhibits excellent mechanical properties, corrosion resistance, heat resistance, and fatigue resistance. Its high hardness and wear resistance make it a popular choice for manufacturing heavy-duty, high-speed mechanical components such as bushings, connecting rods, pistons, gears, and hubs.
Moreover, its outstanding corrosion resistance makes it especially suitable for equipment operating in corrosive environments like seawater and salt spray. It finds extensive use in marine engineering, shipbuilding, chemical processing equipment, and various other industries.
Marine Industry: They excel in shipbuilding, as they can withstand the harsh conditions of saltwater environments.
Heavy Machinery: ZCuAl8Mn13Fe3 bushings find their place in heavy machinery like excavators and construction equipment.
Chemical Processing: The alloy’s corrosion resistance makes it suitable for pumps and valves in chemical processing plants.
Machining and Maintenance
One of the advantages of ZCuAl8Mn13Fe3 casting aluminum bronze is its machinability. It can be easily turned, milled, and drilled to achieve precise dimensions, making it a favored choice for components that require tight tolerances. This ease of machining contributes to cost-effectiveness in production processes and ensures that the final products meet exacting specifications.
Maintenance of components made from ZCuAl8Mn13Fe3 is relatively straightforward due to its corrosion-resistant properties. Regular cleaning and lubrication can help extend the lifespan of machinery and equipment. Additionally, periodic inspections can identify any wear or damage, allowing for timely replacements or repairs, which are essential for preventing costly downtime.
Manufacturing Process
The production of ZCuAl8Mn13Fe3 casting aluminum bronze bushings involves a precise manufacturing process to ensure quality and consistency.
How ZCuAl8Mn13Fe3 Bronze Bushings Are Made
Material Selection: High-quality copper, aluminum, manganese, and iron are carefully chosen to meet alloy specifications.
Alloying: These metals are melted and combined in precise proportions to form the alloy.
Casting: The molten alloy is cast into the desired bushing shape using advanced casting techniques.
Heat Treatment: Bushings undergo heat treatment to enhance their mechanical properties.
