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Wear Plate Material

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High-Performance Wear Plate Materials

Our wear plate material is not just about durability; it’s about versatility and customization. Whether you need a specific shape, size, or thickness, our wear plates can be tailored to meet your exact requirements. From mining and construction to agriculture and recycling, these wear plates are suitable for a wide range of applications. The easy-to-install design and customizable options make it simple to integrate our wear plates into your existing systems.

Description

Durable Wear Plate Material

When it comes to protecting your equipment against the harshest conditions, our high-performance wear plate material stands out as the industry leader. Engineered with cutting-edge technology and crafted from premium alloys, these wear plates are designed to withstand the most intense wear and tear.

Whether you’re dealing with heavy machinery in mining, construction, or industrial applications, our wear plates provide unparalleled protection against abrasion, impact, and erosion. Extend the lifespan of your equipment and reduce downtime with materials that are built to last.

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Durable Wear Plate Materials

Properties of Bronze Wear Plates

  • Exceptional Durability: Bronze wear plates are renowned for their robust durability and high resistance to wear. This is attributed to the strength of cast bronze combined with the embedded graphite plugs, which enhance their wear resistance and extend their lifespan significantly.
  • Self-Lubricating: The integration of graphite into bronze wear plates imparts self-lubricating properties, reducing the need for additional lubricants and simplifying maintenance. This self-lubrication is particularly beneficial in high-friction environments.
  • High Sliding Speed Tolerance: These wear plates can operate effectively at high sliding speeds, with certain designs capable of handling speeds up to 30 meters per minute. This makes them suitable for applications requiring rapid movement.
  • High Surface Pressure Resistance: Bronze wear plates can endure substantial surface pressures, with some models supporting pressures up to 100 N/mm². This capability is crucial for applications involving heavy loads and intense operational conditions.
  • Remarkable P*v-Value: The Pv-value, which measures wear resistance under a combination of pressure and velocity, is impressive in bronze wear plates. Some variants can achieve Pv-values up to 200 N/mm² x m/min, highlighting their efficiency in demanding environments.
  • Wide Operating Temperature Range: These wear plates can function across a broad temperature spectrum, from -50°C to +200°C, and some are engineered to withstand temperatures up to 300°C. This versatility allows their use in various thermal conditions.
  • Low Friction Coefficient: The low friction coefficient of bronze wear plates minimizes wear on equipment, leading to longer operational life and reduced maintenance costs.

SESW Bronze Oilless Slide Wear Plate

The SESW Bronze Oilless Standard Slide Wear Plate, boasting an impressive Oil-Free design with self-lubricating capabilities, It is manufactured using a high-strength Brass/Copper Alloy, specifically #500SP, which imparts exceptional mechanical properties, corrosion resistance, and durability to the slide plate

The SESW Bronze Oilless Standard Slide Wear Plate is a revolutionary engineering marvel, designed to operate efficiently without the need for traditional lubrication such as grease or oil. This 5mm thick slide plate is specifically crafted to minimize friction, wear, and energy consumption, making it an ideal choice for dry applications across various industries.

SESW Bronze Oilless Slide Wear Plate
Suitable Brass Grades for Wear Plate

Suitable Brass Grades for Wear Plate

When it comes to choosing materials for wear plates, certain brass grades stand out due to their unique properties. Here are three brass alloys that are particularly well-suited for manufacturing slide blocks, bearings, and other high-load mechanical components:

  • C48500 Brass: Known for its high strength, excellent wear resistance, and corrosion resistance, C48500 brass is a versatile copper alloy. Its durability makes it ideal for producing bearings, slide blocks, and various mechanical parts that require long-lasting performance in demanding environments.
  • C93200 Brass: This alloy, also referred to as high-strength brass, contains about 8% aluminum, which significantly enhances its wear resistance and fatigue strength. These properties make C93200 an excellent choice for fabricating slide blocks and bearings that must withstand heavy loads and high friction conditions.
  • C95400 Brass: Commonly known as aluminum bronze, C95400 brass includes 9% to 11% aluminum and 4% iron. This combination provides exceptional strength, hardness, and wear resistance. It is particularly suitable for manufacturing slide blocks and bearings that operate under high pressure and heavy load conditions, ensuring reliability and longevity in harsh operating environments.

Types of Slide Plates

01.

Teflon Sliding Plates: These are often used in structural applications where low friction and high durability are required. Teflon, or polytetrafluoroethylene (PTFE), offers excellent resistance to chemicals and high temperatures.

02.

Graphite Sliding Plates: Graphite sliding plates are suitable for high-temperature applications where there are concerns about friction and wear. They provide good lubrication properties and can withstand extreme heat.

03.

Bronze Sliding Plates: Bronze sliding plates are used in heavy-duty applications where there is a need for both load-bearing capacity and resistance to wear. They are often utilized in structural supports and machinery.

04.

PTFE Sliding Bearings: These sliding plates are made of PTFE (Teflon) and are bonded to a metal backing plate. They offer low friction and are commonly used in bridge bearings and other structural applications.

05.

Composite Sliding Plates: Composite sliding plates combine different materials such as PTFE, graphite, or other polymers to achieve specific performance characteristics. They are customizable to suit various applications and operating conditions.

06.

Stainless Steel Sliding Plates: Stainless steel sliding plates are used in applications where corrosion resistance and high load-bearing capacity are required. They are commonly employed in industrial machinery and equipment.

Bronze Wear Blocks

Applications Where Bronze Wear Blocks Are Essential

Bronze wear blocks are particularly beneficial in environments with specific demands such as high speed, high temperature, and high pressure. Here are some scenarios where bronze is the preferred choice:

  1. High-Speed Molding Systems: In plastic, rubber, and alloy mold systems that operate at high speeds, bronze wear blocks ensure smooth operation and resist the wear caused by rapid movements.
  2. High-Temperature Molds: For die-casting, extrusion, and blow molding applications that involve high temperatures, bronze’s ability to maintain its properties makes it ideal for these demanding conditions.
  3. Industrial Machinery: Bronze is widely used in industrial equipment like cement machinery, mining machinery, bridge construction machinery, cranes, paper production machinery, and food processing machinery. Its robustness and wear resistance are crucial for the reliable performance of these machines.
  4. Corrosive and Moisture-Prone Environments: In settings where resistance to acids, alkalis, corrosion, and moisture is required, such as certain chemical processing or marine environments, bronze wear blocks provide the necessary durability and protection.
t shpaed Selflube Wear Plates

What Are The Different Types Of Selflube Wear Plates Available

There are different types of Selflube Wear Plates available, each made from various materials and designed for specific applications. Some common types include:

  • Graphite-filled bronze wear plates: These slide plates are made from bronze filled with graphite, providing a self-lubricating surface that reduces friction and wear
  • Graphite-impregnated bronze wear plates: These wear plates have a bronze surface impregnated with graphite, providing a self-lubricating layer that reduces friction and wear
  • Copper alloy wear plates: Made from copper alloys, these slide plates offer good conductivity, corrosion resistance, and wear resistance
  • Oil-free sliding plates come in various sizes and hole configurations, such as 1-hole type, 2-hole type, 3-hole type, 4-hole type, 6-hole type, 8-hole type, and 10-hole type

Custom Wear-Resistant Bronze Wear Plate

For demanding industrial applications, custom Bronze Wear Plate can be designed in various shapes and sizes to fit your specific needs. Here’s a quick overview of options and recommendations:

Design and Customization

  • Shapes: Wear plates can be customized into L-shaped, T-shaped, or any other specific forms to match the design of your machinery.
  • Sizes: Dimensions can range from 10mm to 80mm or be tailored to your precise specifications, ensuring a perfect fit for your equipment.

Additional Features

  • Graphite Inlays: These provide self-lubrication, reducing the need for external lubricants and enhancing wear resistance.
  • Oil Grooves: Machining grooves or slots into the wear plates improves lubrication distribution, extending their lifespan.

Surface Treatments

  • Plating: Options like nickel or chrome plating can enhance corrosion resistance.
  • Oxidation: Processes such as anodizing can improve surface hardness and durability.
Selflube Wear Plates

Applications of Oil-Free Slide Plate

Oil-free sliding plate are extensively used in heavy machinery like cranes, bulldozers, and excavators, enhancing their performance and durability.

Heavy Machinery and Equipment

In the automotive sector, these sliding plate find use in assembly lines, robotic systems, and other critical components, improving efficiency and reducing maintenance.

Automotive Industry

Oil-free slide wear plates are used in manufacturing processes, such as injection molding machines and CNC machining centers, to ensure smooth movements during production.

Industrial Manufacturing

Wind turbines and solar panel tracking systems benefit from oil-free sliding plate, allowing them to operate efficiently and reliably.

Renewable Energy

Medical equipment often requires smooth and precise movements, making oil-free slide wear plates an ideal choice for various medical devices and instruments.

Medical Devices

The aerospace industry relies on precision components, and oilless sliding plate play a vital role in aircraft assemblies, reducing friction in moving parts.

Aerospace and Aviation

Discover the Secret to Friction-Free Precision! Oil-Free Slide Plate: Unlock Ultra-Smooth Sliding – Say Goodbye to Lubrication Hassles!

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