Graphite Impregnated Bronze Bushings – China Supplier & Manufacturer

Graphite Impregnated Bronze Bushings are composites formed by adding solid lubricants to a metal matrix as a lubricating component, which has both the properties of the metal matrix and the tribological properties of the solid lubricant.

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Plugs Graphite Impregnated Bearing

Beautifully crafted leather products.

Graphite Impregnated Bearing is suitable for use in a variety of atmospheric, chemical, electrical, high temperature, high vacuum and other special environmental conditions.

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graphite impregnated bronze bushings, graphite bushings impregnated
bronze guide slider, graphite bushings impregnated

Oil Graphite Impregnated Self-lubricating

Bronzeoilless.com specializes in casting all kinds of brass and bronze bushings. Such as tin bronze, aluminum bronze, lead bronze, etc. We adopt an advanced centrifugal casting process and embedded solid lubricant to produce sliding bearings with self-lubricating performance.

It is widely used in metallurgical continuous casting machines, rolling mill equipment, mining machinery, ships, steam turbine, hydraulic turbine, injection molding machines, and equipment production lines.

Oilless Flanged Bushing
Oil Graphite Impregnated self-lubricating

Quality Solid Lubricant Add To Brass

  • SL1: Composed of graphite additives, good chemical resistance, low friction factor, and service temperature limit of 400°C. It is suitable for general industrial applications and can be exposed to air for a long time.
  • SL4: composed of polytetrafluoroethylene (PTFE) and molybdenum disulfide (MoS2) additives, low friction factor, good lubrication performance, service temperature limit 300℃. Suitable for water lubrication conditions such as ships, water turbines, or steam turbines.
Slide Bearing Plate
wear strips, graphite impregnated bronze bushings, slide block

Embedded Graphite Bronze Bushing

The material obtained by embedded graphite in bronze has both the high strength and good thermal and electrical conductivity of copper alloy, and the self-lubricating properties of graphite.

Cu-15Ni-8Sn Alloy With Graphite

The Cu-15Ni-8Sn alloy with graphite embedded can meet the service requirements of joint bearings for nuclear power generator support.

Graphite Embedded Sn6-6-3-Tin Bronze

High-quality artificial graphite material and good wear resistance of Sn6-6-3-tin bronze in the molten state, by the design of the shape of the casting composite, processed. This is a self-lubricating bearing with good high-temperature resistance and wears resistance under high temperature, low speed, and heavy load conditions. which can be widely used in machinery, the chemical industry, metallurgy, and textile sectors.

 

  • Find the Right Graphite Impregnated Bearing in China

  • High-Quality Graphite bronze bushing at a Competitive Price

  • Superior Life, All Gage Sizes. We Design And Build To OEM Requirements.

Welcome to send pictures to process and customize bushings

C91000 Phosphor Bronze Bushing
C90500 Tin Bronze Bushing
C954 Aluminum Bronze Bushing
C86300 Manganese Bronze
2023-02-17T08:04:30+00:00

Conveyor Belt Bearing Bronze

Shop a great range of conveyor belt bearing at Bronzeoilless.com. Each bronze bearing is designed for a specific tube diameter and gauge as well as shaft size.

2023-02-15T07:14:45+00:00

Excavator Bushing

Get the part you need fast from our huge selection of excavator bushings. Specializes in Supplying Heavy Equipment Parts for Heavy Machines. Contact Us Now.

2023-02-14T07:45:10+00:00

Robot Bearing Bronze

Rotational or swiveling movements of a robot require joints in which robot bearing bronze ensures "smooth" operation and Reduces downtime and avoidable accidents

2023-03-22T05:22:02+00:00

Cam Unit

Our standard cam units are used to punch, cut, and form sheets and plates. It Change vertical movement into horizontal or inclined movement by the use of inclined wedges and sliding blocks.

2022-12-05T03:24:39+00:00

Hydropower Bearing

Gates are an important part of water conservancy and hydropower projects. In order to reduce the support friction of the gate in the opening and closing force, usually use our self-lubricating bearings.

2023-03-24T06:14:24+00:00

Hydraulic Cylinder Bushings

Hydraulic cylinder bushings as one of the key components of hydraulic transmission system, its action reliability directly affects the performance of the hydraulic system.

Premium Bronze Bushings – CHINA SUPPLIER

Graphite Bronze Bushings – Increased Your Productivity!

High-strength metal matrix and sufficient solid lubricant content. . Shop Our Huge Range Of Sizes! Good electrical and thermal conductivity low friction coefficient & wear rate, etc.

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The benefits of oilless bronze bearings

Graphite Impregnated Bronze Bushings Available Online

Choose from our many standard sleeves and flanged Graphite Impregnated Bronze Bushings, in both metric and imperial sizes, or let us produce a custom part to your exact specifications.

High Strength & Low Friction Graphite Bronze Bushings

The friction reduction performance of metal matrix composites has been greatly improved by the addition of graphite solid lubricant. The application of these composites covers almost all metal-bearing components. They can be used under high load and low rotational speed conditions. Graphite Impregnated bearing self-lubricating composites have been used in the manufacture of flat bearings, drive shaft bearings, coal booster chains, fine bolt conveyor belts, and electric brushes for mobile machinery such as trucks and cranes.

sleeve bearings, Graphite Impregnated Bronze Bushings, graphite filled bronze bushes
Graphite Impregnated Bronze Bushings

HIGHLY EXPERIENCED SUPPLIER

Wholesale Self-Lubricating Graphite Bearing & Bushings

Copper-based graphite bearing & bushings composites are prepared by solid-state powder metallurgy, liquid casting method, and impregnation method. At present, the commonly used methods are powder metallurgy and casting method.

Graphite Bearing & Bushing Material

Graphite Impregnated Bronze Bushings are a complete line of Self-Lubricating Bushings that excel whenever standard lubrication is impractical, including heavy load, and high-temperature applications. They are manufactured from a variety of Bronze Alloys, including C95400 Aluminum Bronze, C93200 Bearing Bronze, and C86300 Manganese Bronze

Bronze Bushing Material

The benefits of oilless bronze bearings

Self-Lubricating Components – Mold And Die Parts

Injection Molding Machines Parts

Graphite Impregnated bearings are maturely used in molding machinery injection molding machines, rubber machinery, die-casting machines, and other occasions. For example crankshaft bushings, Green column bushings, and plastic mold bushings.

Stamping And Forging Machinery Parts

They are commonly used in the rotating parts and sliding table parts of various machine tools. Due to the low friction coefficient of Graphite bronze bushings and excellent wear resistance under impact load conditions and self-lubricating properties of the bearings, they greatly reduce the maintenance cost of the equipment and extend the service life, while reducing the noise of the equipment operation and improving the working environment.

Mold And Die Product
Graphite Impregnated Bronze Bushings
Graphite Impregnated Bronze Bushings

Long-lasting · Excellent resistance

Why Use Graphite As A Solid Lubricant?

Graphite plugs provide self-lubrication. It has some unusual properties that make it an excellent solid lubricant.

  • Due to the good friction reduction performance of graphite, a wide range of operating temperatures, and physical and chemical properties do not change when high-temperature molding. It has become the most commonly used solid lubricant for the self-lubricating bronze bushing.
  • Graphite is chemically stable, insoluble in drugs and solvents, corrosion resistant, high-temperature resistant, a good conductor of heat and electricity, non-toxic, and inexpensive.
  • When graphite is embedded in a metal substrate, it will form a more stable lubricating film on the relative sliding surface when moving with each other. To achieve the effect of lubrication and friction reduction.
Oiless Bushing Bearing

Graphite Impregnated Thrust Washer & Wear Plate

China Graphite Impregnated Wear Plate, thrust washer, straight & flange bearing Manufacturer. Inquiry Now!

Custom Made Products

Graphite bronze bearings (JDB ) is a novel lubricating bearing that combines the characteristics of metal bearing and self-lubricating bearing. It has the characteristics of high bearing capacity, impact resistance, high-temperature resistance, and strong self-lubricating ability. At present, the products have been widely used in metallurgical continuous casting machines, sintering machines, steel rolling equipment, mining machinery, ships, steam turbines, water turbines, injection molding machines, and equipment production lines.

oilless wear plate graphite, bronze bushing

The Advantages Of The Graphite-Impregnated Bushing

  • Properly and simply designed, widely used;

  • Being used without oil; Low cost for usage;

  • The superior functions can be brought into play under high load and low rotati ng speed.

  • The wear resistance can be brought into play even ln places the oil film form into difficulties because of the reciprocating and rocking movement, starting and stopping;

  • Superior chemical resistance and corrosion resistance;

  • The Graphite Impregnated Bushing is more competitive, comparing to the similar kinds of products, comparing to the similar products. Such products feature longer working life and good performance but rarely require maintenance.

We supply a large portfolio of lubrication-free GRAPHITE IMPREGNATED BRONZE BUSHINGS

We’re here to help

You can rely on our high quality for all special graphite impregnated bronze bushings parts. They are made of the same materials as our standard parts.

  • Bronze graphite impregnated bushings bearing (for small and medium sized parts), self-lubricating

  • We also manufacture in your special graphite impregnated bushings bearing sizes, plate and materials. Please contact us. The technical department will be pleased to help you.

Graphite Impregnated Bronze Bushings – Choice Of Substrate Material

The following are common base materials for Graphite Impregnated Bronze Bushings

High Force Brass As The Base – Graphite Impregnated Bearing

 

self lubricating bronze bushing

The hardness and wear resistance of high-force brass is twice as high as that of general brass bushings. At present, it has been widely used in cure gold continuous casting machines, train support, steel rolling equipment, mining machinery, ships, gas turbines, and other high temperature, high load, low-speed heavy load, and other occasions use.

Tin Bronze As Substrate

graphite bearing, Graphite Impregnated Bronze Bushings

Bronze bearing with graphite is a solid lubrication product with 6-6 bronze. Because the density of 6-6-3 bronze is higher than high force brass, in high temperature and low load occasions, embodies very wear-resistant and has been used in the fireplace door, oven raceway, rubber machinery, light industry machinery, machine tool industry, and other low load, high temperature, medium speed occasions.

Steel And Copper Inlay As The Base

steel oilless bearing

Steel plate inlay bearing is a solid lubricant product embedded with solid lubricant after sintering tin bronze powder as a whole in the base body of the steel sleeve, which can save cost and improve compressive strength in addition to the function of tin bronze as the base body. Its section can be installed and used with the substrate by welding, so it is suitable for fields that cannot be refueled, such as metallurgical machinery, construction machinery, and oil transfer machinery.

Graphite Embedded Steel bearing

Hardened Steel Bushings

Graphite embedded Steel bearing is a strengthened product and has a very high-pressure resistance, inlay graphite work when the discharge of lubricating particles, so that the shaft and the sleeve between a layer of the diaphragm, played than a single body of oil lubrication anti-seize advantages. In lifting machinery, support parts are particularly adapted. Example: rolled earth machine support, crane support, etc., but should not be used in water or acid and alkali occasions.

Cast Iron Inlaid Tin Bronze Substrate

Cast iron inlay bearing is a new product with HT250 as the base material embedded with solid lubricant, which is a typical material-saving product. If the pressure <14.5N/mm2 or mechanical performance requirements are not very high occasions, can do tin bronze as a substitute for the substrate. It can greatly reduce the cost and meet the requirements of use. For example mold guide pillars, injection molding machine mold frames, and other fields can be used.

Reasons For Selecting Graphite Impregnated Bronze Bushings

1. Total Self-Lubricating:

No oil or grease is required: The self-lubricating features allow bearings to be used where oiling is difficult, expensive to implement, and where grease/oil cannot be used. Excellent lubrication is achieved even under high loads at low speeds.

2. Excellent Wear Resistance:

Excellent wear resistance is achieved under severe working conditions, such as heavy load, low velocity, reciprocating, oscillating, and intermittent motions where the formation of oil film is difficult. Wear resistance: Solid lubricating materials generally have very low shear strength and strong adsorption to the surface of metal substrates. At the beginning of the bearing operation, the solid lubricant undergoes sheer slip and is continuously adsorbed on the exposed metal surface, so that the entire friction interface quickly forms a layer-transfer lubricating film. The formation of the solid lubricating film avoids the direct friction between metal and metal. reduce wear.

3. Low Coefficient of Friction: 0.04 to 0.2 typical:

Self-lubrication with specially embedded solid lubricants reduces friction. The solid lubricating block (or stick) embedded in the substrate generates heat when it is rubbed with the dual material, and the solid lubricant is extruded by thermal expansion, forming a lubricating film, and forming a transfer film on the surface of the dual material to achieve lubrication. The friction occurs inside the lubricant so that it can show good friction characteristics – a low coefficient of friction. Also, the coefficient of friction decreases with increasing load and speed.

4. Wide Operating Temperature Ranges: -415° ° to 1,100° °F

Superior performance is exhibited under high and low-temperature conditions. solid lubricating materials can work in a wide temperature range. The upper limit of use temperature is above 1000℃, and the minimum use temperature is below -150℃. No solid lubricating material has such a wide working range, and the actual circumferential lubricating material only needs to be adapted to a specific temperature range. Corrosion resistance and radiation resistance: Solid inlaid self-lubricating bearings and counterparts can work in acid, broken, salt, mist, water, seawater, and other corrosive liquids or gases. Solid lubricated bearings working in a corrosive medium environment can maintain stable performance and ensure their good lubricating performance within the specified service period. Within the specified period of use, it can withstand a certain amount of radioactive radiation. Its physical and mechanical properties and tribological properties should remain stable.

5. Corrosion and Chemical Resistance:

Performance is not affected by water and caustic chemicals.

6. Designed to Exceed Your Requirements:

High-precision products with close tolerances.

7. Cost Competitive:

Maintenance, replacement, and end-item downtime cost are reduced due to the exceptional service life compared to similar self-lubricating products.

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Beyond Bronze graphite parts

We Manufacturing Bronze Alloy Tailored To Your Graphite Impregnated Bushings Needs

Bronze Materials for Centrifugal Casting Bronze Alloys

CEN Standard
ISO Standard

EN
Standard

German

Standard

British

Standard

American

Standard

Swedish

Standard

Norwegian

Standard

ISO

DIN-Norm

BS1400

UNS

SS

NS

CuSn5Pb5Zn5

CC491K

Rg5
*Rg7

LG2

C83600

SS 5204

NS16530

CuSn6

CW452K

CuSn6

PB103

C51900

SS 5428

NS16306

CuSn10

CC480K

CuSn10

CT1
PB1

C90700

SS 5443

NS16510

CuSn12

CC483K
CC482K

CuSn12
CuSn12Pb

PB2

C90800

SS 5465

NS16508

CuPb10Sn10

CC495K

CuPb10Sn
*CuPb15Sn

LB2

C93700

SS 5640

NS16540

CuAl10Fe

CC331G

CuAl10Fe2-C

AB1

C95200

CuAl10Ni5Fe4

CW307G

CuAl10Ni

AB 2

C63000

SS 5716-15

NS16570-15

CuSn7Ni5Zn3

G3

CuZn25Al6Fe3Mn3

CC762S

CuZn25Al5
(SoMs F75)

HTB3

C86300

SS 6234

CuZn35Mn2AlFe

*CuZn34Al2Mn3
(SoMs F45)

*HTB1

*C86500

SS 5238

*NS16565

CuZn35Al1

CC765S

CuZn35Mn2Al1Fe1-C
(SoMs F45)

*HTB1

*C86500

SS 5256

*NS16565

CuZn37Mn3Al2PbSi

CW718R

CuZn40Al2
(SoMs 58 Al2)

*CZ135

*C67400

Custom-made products

special sizes, shapes and materials.

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  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

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  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

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  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More
  • High hardness, wear-resistance, and fully comply with EU ROHS standards. Can provide spectrometer composition test, strength test.

     

    Read More