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Graphite Bushings And Bearings – Bronze Graphite Bushings Supplier

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Bronze graphite bushings are mainly made of a high-strength copper alloy as the base, with the base inlaid as a special formula of solid lubricating material as a lubricating medium to replace the traditional oil groove copper bushings.

Bronze Graphite Bearings Factory – Mold Parts

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Mold guide pillars are used in combination with components in the mold to ensure that the mold moves and guides the mold stroke precisely.Bronzeoilless.com standard Bronze Graphite Bearings, with high hardness, wear resistance, and good interchangeability, meet the production requirements of various molds. The unique heat treatment process and imported semi-automatic processing equipment greatly shorten the production cycle and effectively improve the quality of the mold guide pillar.

wear plate for injection mould
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Graphite Bushings And Bearings Bronze Graphite Bushings

What are Bronze Graphite Bushings?

Bronze graphite bushings are cylindrical sleeves made from a bronze alloy that is infused with graphite particles. The graphite acts as a dry lubricant, reducing friction and wear between moving parts. These bushings are designed to withstand heavy loads, high temperatures, and harsh operating conditions.

Composition and Properties

Bronze graphite bushings are typically composed of bronze alloys such as tin bronze or aluminum bronze. The addition of graphite particles enhances their lubricating properties. The bronze matrix provides strength and durability, while the graphite ensures low friction and self-lubrication.

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The properties of bronze graphite bushing bearing include excellent wear resistance, high load-bearing capacity, low friction coefficient, and resistance to corrosion and chemicals.

China Bronze Graphite Bushings Manufacturer

The bronze graphite bushings are machined from continuous cast bronze bar stock. They are then milled and plugged with solid lubricant graphite-based plugs. The plugged graphite bushings are great for applications where maintenance is difficult and where normal grease and oil-based lubricants can burn off due to high temperatures. The cast bronze base material gives these products stronger bearing abilities when compared to other self-lubricating bronze bushings.

Variable backing materials, such as bronze, brass, and other iron-based materials, are available for the oil-free graphite bushing.

We produce sliding plates, half-bearings, flanged bushes, thrust washer bearings, and cylindrical bushes in a range of forms and shapes from graphite bushes. It can also create any customized form or size to satisfy the customer’s requirements.

China Bronze Graphite Bushings Manufacturer
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PTFE Plugged Typed Bronze Bearings in Valves

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In various valve configurations, PTFE plugged typed bronze bearings play a pivotal role. Whether in butterfly valves, ball valves, or gate valves, these bearings enhance the overall performance and reliability of the system.

  • One of the standout features of these bearings is their exceptional low friction. In valve systems, this translates to smoother operation and reduced energy consumption.
  • PTFE plugged typed bronze bearings, with their high wear resistance, ensure longevity and minimal maintenance requirements.
  • The chemical resistance of PTFE contributes to the overall durability of the valve system.
  • Valves operating under extreme temperatures demand bearings that can withstand thermal stress.

Continuous Cast Bronze Bushing With Graphite

Our self-lubricating bronze graphite bushings undergo a meticulous manufacturing process. They are precision-machined from continuous cast bronze bar stock, followed by milling operations to incorporate solid lubricant graphite-based plugs. These plugged graphite bushing bearing offer exceptional advantages for applications where maintenance poses challenges, and conventional grease and oil lubricants may experience burn-off due to elevated temperatures.

By selecting our self-lubricating graphite-plugged bronze sleeve bushings, you gain reliable and long-lasting solutions that effectively overcome maintenance difficulties and withstand high-temperature environments. Rest assured, our products are engineered to deliver outstanding performance and exceed your expectations.

Graphite Bushings And Bearings Bronze Graphite Bushings
Graphite Bushings And Bearings wear plate

Say goodbye to wear and tear with our high-performance bronze graphite bushings

Graphite Bushings And Bearings – Custom Material & Size

Graphite bushings and bearings are a complete line of Self-Lubricating Bushings that excel whenever standard lubrication is impractical, including heavy load, and high-temperature applications. Graphite Bushings with a solid lubricant are made of strong cast bronze-based metal with special solid lubricants embedded. , including C95400 Aluminum Bronze, C93200 Bearing Bronze, and C86300 Manganese Bronze. The bushing shows excellent performance without pre-lubrication under extremely high/lower temperature conditions with low speed. This material provides a maintenance-free bushing solution, particularly for high-load, intermittent oscillating motion.

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Plugged Graphite Bronze Bushings | Features

There are several compelling reasons to choose our plug graphite self-lubricating products:

  • Complete Self-Lubrication: No oil or grease is needed
  • Our products exhibit exceptional wear resistance, particularly in demanding working conditions characterized by heavy loads, low velocities, reciprocating or oscillating motions, and intermittent movements where the formation of an oil film is difficult.
  • Low Coefficient of Friction: Typical range of 0.04 to 0.2
  • Wide Operating Temperature Range: -415°F to 1,100°F
  • exhibit remarkable resistance to water and caustic chemicals
  • high-precision products with close tolerances
  • Cost-Competitive Solution
Graphite Bushings And Bearings Bronze Graphite Bushings
graphite plugged bronzew bushing, self lubricating bronze bushing
Upgrade your equipment today with our durable bronze graphite bushings.

Application Of Graphite Bushing Bearings

The applications for bronze graphite bushings are virtually unlimited. From hard maintenance applications to high-temperature environments to heavily loaded applications.

Bronze Graphite Bushing Bearing Exhibit Excellent Service And Wear Resistance. Such Applications Include:

Steel Mills, Furnace drag outs, Drying Equipment, Roasters, Heat Exchangers, Press dies, Assembly lines, Machine tools, Chain Conveyors, Offshore structures, Deck cranes, Winches, Hatch covers Rudder’s arms, Hoisting Equipment, Tire & Paper Mills, Toggle link bearings for injection mold machinery, Mixers, Grinders, Pulverizers, Construction Machinery, Mining rigs, Arm link bearings, Power shovels, and more.

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Graphite bushings impregnated To Achieve Self Lubricating

The so-called no oil supply means that there is no need to add oil or less oil. Our research aims to ensure that the graphite bushings impregnated can still perform well under this working condition and prolong its service life as much as possible.

The basic working principle of self-lubricating bearings is that in the initial running stage, the solid lubricant on the graphite bushings impregnated surface forms a transfer film due to mutual friction and coats the opposite abrasive parts to form a solid lubricating film to achieve the purpose of self-lubricating. The direct contact between the workpieces thus protects the abrasive parts and prolongs the service life of the bearing and the workpiece.

flanged Graphite Bushings And Bearings

Bronze Graphite Bushings – High-Quality and Durable Bushings for Various Applications

bronze block plate custom service, bronze graphite bushingsIn applications where a completely self-lubricating copper base alloy-bearing material is needed, our products are widely utilized. We offer a diverse range of standard sleeve and flanged bearings, available in both metric and imperial sizes. Additionally, we have the capability to manufacture custom parts tailored to your exact specifications. Our oilless bearings eliminate the need for oil or grease, as they rely on a graphite film that forms between the surfaces, providing a dependable mechanical barrier of lubrication. We also provide bearings with graphite-filled grooves and wear plates to enhance performance. At bronzeoilless.com, we offer a variety of bronze alloy options to meet the specific requirements of your application. Feel free to send us a drawing or sample, and we aim to provide you with a price quote within 24 hours. Enjoy the benefits of our totally self-lubricating bearings, where no oil or grease is required.

Exploring LG2 Bronze Graphite Bushings: A Trusted Choice in Industrial Applications

One such material that has stood the test of time in various applications is LG2 Bronze Graphite Bushings. These bushings, also known as C83600 Leaded Gunmetal Bronze, have a long history of excellence in providing reliable and efficient solutions for industrial needs.

oilless flanged bushing, LG2 Bronze Graphite Bushings

The addition of graphite in LG2 bronze bushings enhances their self-lubricating capabilities, reducing the need for external lubrication and maintenance. This makes them ideal for applications where frequent lubrication is impractical or where contamination from traditional lubricants must be avoided.

These bushings are commonly used in machinery and equipment that require smooth and reliable rotational or sliding motion. They are known for their durability and ability to withstand heavy loads and harsh operating conditions. LG2 bronze graphite bushings are often used in industries such as agriculture, automotive, construction, and manufacturing.

Bronze Graphite Sleeve Bushings, Flanged Bushings, Thrust Washers, Radial Bearings

manufacturing bronze alloy, solid bronze bushing

Bronze graphite sleeve bushings, flanged bushings, and thrust washers are types of mechanical components commonly used in various industries for their specific applications. Let’s briefly explain each of them:

Bronze Graphite Sleeve Bushings: These are cylindrical bearings made of bronze infused with graphite. The graphite provides self-lubricating properties, reducing friction and wear between moving parts. Bronze graphite sleeve bushings are often used in applications where frequent lubrication is impractical or where low-maintenance operation is required.

Flanged Bushings: Flanged bushings, also known as flanged bearings or bushings with flanges, have an extended flange at one end. The flange acts as a built-in support or stopper, providing axial guidance and preventing the bushing from moving out of position. Flanged bushings are commonly used in applications where axial movement needs to be limited or where the bushing needs to be securely held in place.

Thrust Washers: Thrust washers are flat, washer-like components used to support axial loads in rotary or linear motion systems. They are often made of bronze, brass, or other low-friction materials. Thrust washers provide a smooth bearing surface for rotating or sliding parts, minimizing friction and wear between them. They are commonly used in applications such as automotive transmissions, hydraulic systems, and industrial machinery.

Radial bearings are a type of rolling-element bearing designed to support radial loads, which are forces acting perpendicular to the shaft’s axis. They are commonly used in rotating machinery and equipment to enable smooth and low-friction motion.

These components play crucial roles in various mechanical systems, providing support, reducing friction, and extending the lifespan of moving parts. Their specific design and material properties make them suitable for different applications and operating conditions.

Graphite Bronze Bushing Size Chart

RADIAL BEARINGSFLANGED BEARINGS -THRUST WASHERS
Diameter
mm
length B mm
1.0*Di  0.75*Di  1.25*Di
Diameter
mm
Flange
thickn.
Length
mm
  DiDorecom.minmaxDiD1DoDflBfl/STB
  1015  107131015202,5flanged bearing
  1218  129151218223,0
  1420  1410181420253,0
  1520  1511191520263,0
  1622  1612201622283,0
  2026  2015252026323,0
  2228  2216282228343,0
  2532  2518322532383,5
  2835  2821352835423,5
  3038  3022383038454,0
  3544  3526443544504,5
  4050  4030504050605,0
  4555  4533564555705,0
  5060  5035655060805,0
  5565  5540705565855,0
  6070  604575607090
  6576  6545806576955,5
  7082  70508570821006,0
  7588  75559075881056,5
  8095  806010080951107,5
  85100  8560105851001157,5
  90105  9065115901051207,5
  95110  9570120951101307,5
100115100751251001151407,5
  110125  110801401101251507,5
  120135  120901501201351607,5
  140160  14010017514016018010,0
  150170  15011018515017019010,0
  180200  18013522518018520023010,0cylindrical bearing and thrust wahsher
  200220  20015025020020522025010,0
  225250  225170280225 23025027512,5
  250275  250190315250 25527530012,5
  280310  280210350280 28531034015,0
  300330  300225375300 30533036015,0
  350380  350260435350 35538042015,0
  400435  400300500400 40543548017,5
  450490  450340560450 45549053020,0
  500540  500375625500 51054060020,0
  550590  550415690550 56059065020,0
  600640  600450750*600 61064072020,0
  650700  650490815*650 66070078025,0
  700750  700525875*700 71075084025,0
  750800750*560940*750 76080090025,0
  800850800*6001000*800 81085096025,0
  850900850*6401060*850 860900102025,0
 900950900*6751125*  900 910950108025,0
9501000900*710*1200*9509601000114025,0
100010601000*750*1250*100010101060120030,0
120012601200*900*1500*120012101260144030,0
* Splitted in length (2 x 0.5) for technical reasons
Length B = B1+Bfl/St Where B1 = bearing length and Bfl/St =flange or washer thickness

Base Metal and Alloys

Selecting the proper base metal and alloy is crucial to the successful application of self-lubricated bushing. There are many factors to consider that influence the bearing suitability of the application. Some are Speed, Load, Environment, Mating Material, and Temperature.

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