Trusted Oilless Bearings services
Trusted & reliable Bronze Oilless Parts services
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A manufacturing consultant and engineer, supplies a broad range of standard bronze oilless parts and self-lubricating bushing, wear plates for for dry applications
Types of Bronze Bearing Material & Specification:
Made-To-Order Custom Bronze Bushing
Firstly, bronze is a very low-friction metal, which means the life of the bushing and the parts around it will naturally be longer. The reduced friction reduces the wear and increases efficiency, extending the life of the machine as a whole.
Secondly, bronze is extremely resistant to harmful environments. If your application involves materials like sand, dust, dirt, or other corrosive elements, bronze is one of the best materials you can choose to resist natural damage.
Thirdly, bronze requires less lubrication than other common materials, like steel, which means you will need to do less maintenance and supply less lubrication. Bronze can even be used to make self-lubricating bushings, which almost completely reduces the need to apply lubrication.
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Bronze Bearing Design
Good bearing design involves three fundamental elements: understanding the service environment, designing for proper lubrication, and selecting the best bearing material for the job. Accurately assessing expected service conditions cannot be overemphasized; it is the basis for all subsequent decisions. Creating or at least identifying the lubrication mode in which the bearing will operate is equally important. Sometimes the mode can be established through design; other times it is simply dictated by operating conditions.
Finally, the bearing material selected must suit both the service environment and the operating mode. The wide array of properties offered by the bearing bronzes simplifies the material selection process and helps ensure that the alloy chosen will provide optimum bearing performance.
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Why use Bronze Bushings?
Bronze sleeve bushings or bronze bearings are hard and strong, as opposed to brass bushings, which are softer and more easily deform. Thus, bronze bushings have longer lifespans than brass bushing sleeves. They resist shock and impact, wear, and corrosion.
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Bronze Bushing Applications
They are more often used in low-speed, high-load and severe-duty industrial applications and machinery for iron and steel manufacturing, food processing, injection molding, automotive machines, earthmoving machinery, pumps, and other industries.
Two common bronze bushing materials and their uses include:
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What Is Bronze?
Bronze is a copper alloy with Sn, Al, Be, Si, Mn, Cr, Cd, Zr, Ag, Fe, Mg, Te, etc. as the main alloy elements. It can be divided into two categories: processed bronze and cast bronze. According to the name of alloying elements, bronze can be subdivided into tin bronze, aluminum bronze, etc. In the sliding bearing, it is not only used as the main base material but also used as the anti-friction layer to cover the friction surface of the bearing.
Additional metal alloys that make up the bronze
Tin bronze
In addition to the main alloying elements, industrial tin bronze also contains a certain amount of P, Zn, Pb, Ni, etc. Tin bronze has strong corrosion resistance and wears resistance, and its mechanical properties and process properties are quite good.
Aluminum Bronze
The main alloying element of aluminum bronze is Al, which can be divided into simple aluminum bronze (both binary alloys) and complex aluminum bronzes (three or more alloys). Aluminum bronze is characterized by high mechanical properties, strong corrosion-resistance, and wear resistance. The aluminum content in aluminum bronze generally does not exceed 13%.
Lead Bronze
Lead bronze is based on Pb, Zn, and Sn as the basic alloy components, and the lead content is generally more than 8%. The composition of Pb in bronze can enhance the fatigue strength, thermal conductivity, and wear resistance of the body, as well as the excellent quality that cracks will not occur under the working conditions of impact load. The load-bearing performance of lead bronze is lower than that of aluminum bronze, but the wear reduction and fatigue resistance are much higher. It is generally used in high-speed applications.
The additional metal alloys that make up the bronze impart beneficial characteristics to the resulting material.
Oil is infused into the alloy via powder metallurgy. Depending on its composition, SAE841 can accommodate a wide range of speeds and temperature ranges. It is often used in food-grade applications.
Aluminum, tin, and silicone. Marine manufacturers value the high corrosion resistance of copper but must alloy the copper with other materials to improve its strength. Copper alloyed with aluminum, tin, or silicone creates a bronze that enables manufacturers to create water-tight vessels without excessive weight.
Speak to your bearing provider for personalized bronze bushing guidance based on your specifications.
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